What is the special-shaped insert machine (how to choose to buy)
2024-03-21Source: This website
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The development of modern industry is inseparable from the use of the insert machine,
for many enterprises, the choice of what kind of brand insert machine is important, and
with their own enterprise products are related, it has to be said that there are many
enterprises for the insert machine requirements are relatively high.
What is the special-shaped insert machine and what function does it have
The special-shaped automatic insert machine is an automatic assembly device that replaces
the manual insertion of PTH perforating components into the PCB and replaces manual
assembly before wave soldering. From the accuracy analysis, in fact, it is the highest
precision repeatability of all equipment. Because other equipment is planar assembly
(such as labeling, patch machine), the insertion machine is 3D spatial precision, in
addition to XYZ requirements, also need to correct the XY Angle, XZ Angle, YZ Angle.
These angles are caused by many things, such as whether the clip is accurate when
clamping the part, whether the Angle is consistent, whether the PIN of the part itself
is vertical, and so on.
The characteristics of the special-shaped insert machine are reflected in the following
eight points:
1. The use of laser recognition element pin is the front end, to achieve error-free insertion.
2. The feeding device corresponding to the coil element, tube element and bulk element
can be selected.
3. Various feeding devices can be customized according to different components.
4. Laser identification ensures correct insertion of components.
5. With a rich nozzle customization performance, you can quickly customize the nozzle of
various components.
6. Global network to support automation.
7. Full feeding device.
8. Rich suction nozzle corresponding to suction nozzle.
Type of components for special-shaped insert machine:
Connector, port socket, transformer coil, irregular capacitor, large connector, large socket,
capacitor, square element, integrated circuit.
What is the difference between special-shaped parts and general parts? In addition to the
standard package of plug-in parts can also be inserted non-standard packaging or bulk of
various types of plug-in parts, visual three-dimensional space positioning, through the XYZ
axis mechanism can be picked up special shape of plug-in parts, high-speed linear motor
drive, multiple robotic arms coordinated movement to complete the plug-in work of shaped
parts. The general plug-in machine can only be used for plug-in electronic components that
have standard packaging (such as belt packaging, and the part foot spacing is fixed 2.5/5.0mm).
The main difference is that the corresponding ability of the special-shaped plug-in parts is
different. The feeding device corresponding to the coil element, tube element and bulk
element can be selected. So how to choose the special-shaped insert machine?
How to choose the special-shaped insert machine
When choosing the brand of the insert machine, the enterprise must choose the manufacturer
that is most suitable for the cost performance of the enterprise, so that the probability of the
use error rate will be reduced a lot when using, and the higher test parameters will be selected
to severely detect such special insert machine. As the so-called seeing is believing, the supplier's
design talent, manufacturing talent, management talent, anti-risk talent, consumption scene,
patent infringement and so on should be comprehensively evaluated. For some insertion machines,
you can not only choose low price manufacturers at the beginning of the purchase.
The quality of the equipment should be compared with the price. For example, for some insertion
machines, such as automatic vertical, automatic horizontal, one-piece horizontal, jumper type
insertion machines, some enterprises may not know much about it, but I believe that companies
that have used or are using shaped insertion machines can deeply feel that the development of
The Times requires industrial production to a certain degree of mechanization and intelligence.
The understanding of the various uses of the insert machine can help enterprises better choose
the special-shaped intelligent insert machine suitable for their own products. JUKI insertion
machines have become more and more the choice of many people because of their price and quality.
Article from the Internet.