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What is the special-shaped insert machine (how to choose to buy)

The development of modern industry is inseparable from the use of the insert machine, 

for many enterprises, the choice of what kind of brand insert machine is important, and 

with their own enterprise products are related, it has to be said that there are many 

enterprises for the insert machine requirements are relatively high.


What is the special-shaped insert machine and what function does it have

The special-shaped automatic insert machine is an automatic assembly device that replaces 

the manual insertion of PTH perforating components into the PCB and replaces manual 

assembly before wave soldering. From the accuracy analysis, in fact, it is the highest 

precision repeatability of all equipment. Because other equipment is planar assembly 

(such as labeling, patch machine), the insertion machine is 3D spatial precision, in 

addition to XYZ requirements, also need to correct the XY Angle, XZ Angle, YZ Angle. 

These angles are caused by many things, such as whether the clip is accurate when 

clamping the part, whether the Angle is consistent, whether the PIN of the part itself 

is vertical, and so on.


The characteristics of the special-shaped insert machine are reflected in the following 

eight points:


1. The use of laser recognition element pin is the front end, to achieve error-free insertion.


2. The feeding device corresponding to the coil element, tube element and bulk element 

can be selected.


3. Various feeding devices can be customized according to different components.


4. Laser identification ensures correct insertion of components.


5. With a rich nozzle customization performance, you can quickly customize the nozzle of 

various components.


6. Global network to support automation.


7. Full feeding device.


8. Rich suction nozzle corresponding to suction nozzle.


Type of components for special-shaped insert machine:


Connector, port socket, transformer coil, irregular capacitor, large connector, large socket, 

capacitor, square element, integrated circuit.


What is the difference between special-shaped parts and general parts? In addition to the 

standard package of plug-in parts can also be inserted non-standard packaging or bulk of 

various types of plug-in parts, visual three-dimensional space positioning, through the XYZ 

axis mechanism can be picked up special shape of plug-in parts, high-speed linear motor 

drive, multiple robotic arms coordinated movement to complete the plug-in work of shaped 

parts. The general plug-in machine can only be used for plug-in electronic components that 

have standard packaging (such as belt packaging, and the part foot spacing is fixed 2.5/5.0mm). 

The main difference is that the corresponding ability of the special-shaped plug-in parts is 

different. The feeding device corresponding to the coil element, tube element and bulk 

element can be selected. So how to choose the special-shaped insert machine?


How to choose the special-shaped insert machine

When choosing the brand of the insert machine, the enterprise must choose the manufacturer 

that is most suitable for the cost performance of the enterprise, so that the probability of the 

use error rate will be reduced a lot when using, and the higher test parameters will be selected 

to severely detect such special insert machine. As the so-called seeing is believing, the supplier's 

design talent, manufacturing talent, management talent, anti-risk talent, consumption scene, 

patent infringement and so on should be comprehensively evaluated. For some insertion machines, 

you can not only choose low price manufacturers at the beginning of the purchase.


The quality of the equipment should be compared with the price. For example, for some insertion 

machines, such as automatic vertical, automatic horizontal, one-piece horizontal, jumper type 

insertion machines, some enterprises may not know much about it, but I believe that companies 

that have used or are using shaped insertion machines can deeply feel that the development of 

The Times requires industrial production to a certain degree of mechanization and intelligence. 

The understanding of the various uses of the insert machine can help enterprises better choose 

the special-shaped intelligent insert machine suitable for their own products. JUKI insertion 

machines have become more and more the choice of many people because of their price and quality.

Article from the Internet.


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