With the continuous development of science and technology, enterprise competition is becoming

 more and more serious, how to improve the efficiency of each link of production has become an 

important problem faced by enterprises. The insert machine is also transformed and upgraded to 

the special-shaped insert machine to become an important facility and equipment to improve 

production efficiency, then what is the role of the special-shaped insert machine, and what are 

its functions?

What is the role of the special-shaped insert machine, and what are the specific functions

Special-shaped insert machine refers to the special-shaped automatic insert machine, that is, when

 the PCB enters the device, the first visual alignment, and then the movement system drive chuck to

 the component Feeder to take material, and then according to the program plug-in. The robot

 automatic plug-in saves the cost of employment and improves the production efficiency. It is a 

machine that automatically installs the braided electronic components on the printed circuit board 

according to the program. The traditional electronic assembly industry mainly relies on workers to 

plug electronic components into the circuit board. Since the machine began mass production, the 

speed of manual plug-in is slow, and the defects of poor workmanship are exposed. The electronic 

components are automatically installed on the circuit board by the plug-in machine, which can save 

labor cost and improve the plug-in technology level.

What is the role of the special-shaped insert machine (what are the specific functions)

Referring to the function of the special-shaped insert machine, in addition to the automatic insertion

 of parts of different sizes and shapes, its technology is characterized by the ability to arrange various

 specifications of bulk materials or insert and other special-shaped electronic components through a 

special feeder or a sensation plate orientation and transport to the machine, and then by a specially 

designed plug-in head to absorb or clamp, the completion of plug-in speed can replace several skilled 

manpower.

The special-shaped insert machine is independently controlled by the modular design concept of the 

main engine and the feeding equipment. It can complete rapid replacement and alignment, provide a 

variety of feeding plans according to different incoming materials methods, flexibly configure according 

to production needs, and meet the continued feeding of pin components and irregular components; 

Through the shaping equipment to complete the loading of all the feeders. The forming and shaping 

equipment of components can reduce the requirement of incoming materials, improve the versatility 

and compatibility of equipment, and improve the insertion rate of components; Through a wealth of 

picking equipment to provide customized services.

The complete type of nozzle and clamp can meet the connector, relay, transformer and other special-shaped 

components to pick up, to meet the customized needs of special components; Through advanced vision 

algorithm to complete high-speed photography. The visual algorithm created for the special-shaped 

plug-in can accurately detect and position the PIN quality, appearance summary, and coordinate orientation 

of the component.

The operation of the plug-in machine basically includes capacitors, inductors, connectors and other such 

components, the engineering staff of the design process will be based on the workload and rationality of 

the plug-in parts of each station to do division of labor, each machine is only responsible for the installation 

of a few original, and repeat the same operation, as far as possible to reduce the chance of error. Therefore, 

China's automatic special-shaped insert machine industry has also shown a significant trend of high-end and 

functional.

A working picture of a special-shaped insert machine

To sum up, the functions of the special-shaped insert machine are mainly the following ten:

1, circuit system: automatic insertion machine belongs to electromechanical integration of sophisticated 

equipment, its various functions are coordinated by the internal CPU unified control, action report results 

by the photoelectric switch or hall components or coding sensor components for feedback.

2, gas path system: for each part of the pneumatic mechanism.

3. X-Y positioning system (with working fixture).

4, plug-in header components.

5. Bend shear anvil.

6, automatic correction system. Global plug-in machine by light induction, Panasonic, TDK for the camera capture.

7, automatic retracting board system.

8. Sequencer and component stack.

9. Component detector.

10, alignment correction system

Domestic special-shaped insert machine not only sales growth is relatively fast, its technology is also in 

continuous innovation, in the future, special-shaped insert machine will continue to develop at a faster rate.

It can be said that the shaped insert machine can reduce the scrap rate and the cost of the product, 

improve the utilization rate of the machine, reduce the risk of workers' misoperation and defects, it has 

brought a series of advantages are also obvious, with the development of science and technology, the 

traditional artificial plug-in automation production technology will gradually become the form of enterprises 

to consider improving. After the above interpretation of the function of the opposite sex insert machine, you 

have a new understanding of the function of the insert machine!

Article from the Internet.